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How To start a compostable product Manufacturing business in India?

How To start a compostable product Manufacturing business in India

Compostable Product Manufacturing Business in India

I’ve seen a lot of business owners searching for new ventures, frequently to launch production companies. However, many people are stuck in traditional businesses with lower profitability and more effort because they are unsure about which product area to enter. I want to present you with a dynamic, cutting-edge company sector that will soon see explosive growth to assist you in breaking away from this cycle.

Currently, the compostable product manufacturing business is growing significantly in India. A major group of people are starting with compostable carry bag manufacturing for easy market entry with lower investment and end up within that only. There are various categories of compostable product manufacturing. For example, compostable products can be divided by their processing types as follows.

1. Blown film extrusion (monolayer or multilayer)

  • Flexible products of all kinds can be made using a blown film extrusion machine.
  • With just a few minor adjustments, existing plastic processing blown film extrusion machines can also produce compostable items.
  • By adding the right cutting and sealing equipment, the same machine can create a wide variety of compostable products, including carry bags, garment bags, garbage bags, D-cut bags, courier bags, grocery bags, laundry bags, shopping bags, mulch film, stretch film, cling film, shrink film, hand gloves, caps, and more. Both opaque and transparent variants can be produced.
  • This is currently the largest and most competitive market in the compostable industry, making it easier to enter and succeed.
  • The cost of the machine is approximately INR 25-30 Lakhs, offering an affordable entry point into the booming eco-friendly market.
Monolayer blown film extrusion machine with its product portfolio.
How To start a compostable product Manufacturing business in India?

Blown film machine and products

2. Injection molding

  • All kinds of rigid compostable products can be made from injection molding machines with adequate mold arrangements.
  • The existing plastic molding machine can be used for compostable products with minor modifications.
  • Compostable products like, a spoon, fork, knife, candy stick, toothbrush, comb, cups, containers, gift articles, pens, bottles, etc. can be made. Moreover, durable products like automobile interiors, parts of all electronic items, toys, etc. can be made from compostable materials.
  • This market segment is broad and emerging, with few competitors, offering a significant opportunity to transition all plastic products to compostable alternatives.
  • The market is growing rapidly and is poised to become well-established soon. This is the perfect time to enter and gain an early mover advantage.
  • The machine costs approximately INR 15-20 Lakhs, making it an affordable investment for those looking to tap into the booming compostable market.
Injection molding machine and its products. How To start a compostable product Manufacturing business in India?

Injection molding products

3. Profile extrusion

  • Compostable products like straws, U-bend straws, candy sticks, flag sticks, and 3D printing filaments can be created using profile extrusion machines.
  • With just a few minor modifications, existing plastic profile extrusion machines can be adapted to produce these eco-friendly items.
  • As the demand for sustainable alternatives grows, these compostable products are becoming increasingly popular, especially as replacements for paper straws. Unlike paper straws that get soggy and disintegrate in beverages, compostable straws remain sturdy and reliable, making them a much more appealing choice for everyday use.
  • The cost of these machines is approximately INR 50-70 Lakhs, making it an affordable investment for those looking to capitalize on the booming compostable industry.
Profile extrusion machine with its product portfolio. How To start a compostable product Manufacturing business in India?

Straw-making machines & products

4. Cast film extrusion and thermoforming

  • Forming and sheet-cutting products like cups, glass, lids, clamshells, fruit/vegetable boxes, shirt packing accessories, etc. can be made from a combination of cast film extrusion and thermoforming machine.
  • Existing plastic (PET/PP) cast film extrusion and thermoforming can be used with minor changes.
  • This segment in the compostable industry is a high-cost segment compared to other alternatives available in the market. Hence, the market is growing slowly.
  • The cost of the combined machine would be approximately INR 1.5-2 crores with high volume production speed.
Cast sheet extrusion and thermoforming machine with its product portfolio. How To start a compostable product Manufacturing business in India?

Thermoforming machines & products

About Our Biodegradable Product Manufacturing Setup

Recent developments are painting a promising picture for the future of the compostable industry in India. Biogreen’s announcement of a new PLA production plant with a capacity of 75,000 MT per annum and a significant investment of INR 2,000 crores is a testament to this bright outlook. Additionally, Reliance Industries has developed PBAT manufacturing technology and may soon introduce PBAT materials to the Indian market. PLA and PBAT are cornerstone materials in the compostable industry, and India is currently importing them in significant volumes. Domestic production will reduce costs and drive exponential growth in the compostable market.

Given the current market scenario, investing in and expanding manufacturing capabilities in this field is an ideal business move. This forward-thinking industry promises substantial growth soon, offering a lucrative opportunity for early adopters.

Key Features of Our Manufacturing Setup

Modern automation technology in our manufacturing setup ensures excellent accuracy and efficiency. We prioritize sustainability by using eco-friendly materials and processes and reducing energy and trash output. Top-notch product standards are ensured by the sophisticated quality control systems installed in our facilities. 

Operations are managed by knowledgeable engineers and technicians, who promote creativity and ongoing development. Adaptable production lines enable prompt adjustments to satisfy a wide range of customer requirements. We also put a high priority on safety by implementing strict procedures and staff training initiatives. Our timely inventory control and excellent supply chain enable us to deliver products quickly while prioritizing client pleasure.
Why choose Biogreen Biotech Compostable Product Manufacturing Setup

Choosing a Biogreen Biotech compostable manufacturing setup can be appealing for several reasons:

  1. Environmental Benefits

-Reduced Waste: Compostable products break down into natural elements, reducing landfill waste.
-Lower Carbon Footprint: Manufacturing compostable products typically involves less energy and fewer greenhouse gas emissions compared to traditional plastics.

-Sustainable Materials: Biogreen Biotech likely uses renewable resources, which helps in conserving non-renewable resources like petroleum.

2. Regulatory Compliance

-Meeting Regulations: Many regions are implementing strict regulations on plastic use. Using compostable non- renewable resources like petroleum.

Why Choose Biogreen Biotech Compostable Product Manufacturing Setup 

choosing a Biogreen Biotech compostable manufacturing setup can be appealing for several reasons:

  1. Environmental Benefits:
    • Reduced Waste: Compostable products break down into natural elements, reducing landfill waste.
    • Lower Carbon Footprint: Manufacturing compostable products typically involves less energy and fewer greenhouse gas emissions compared to traditional plastics.
    • Sustainable Materials: Biogreen Biotech likely uses renewable resources, which helps in conserving non-renewable resources like petroleum.
  2. Regulatory Compliance:
    • Meeting Regulations: Many regions are implementing strict regulations on plastic use. Using compostable products can help businesses comply with these laws.
    • Future-Proofing: As environmental regulations become more stringent, businesses that invest in compostable solutions now will be better positioned for the future.
  3. Market Demand:
    • Consumer Preference: There is a growing consumer demand for eco-friendly and sustainable products.
    • Brand Image: Offering compostable products can enhance a company’s reputation and attract environmentally conscious customers.
  4. Innovation and Technology:
    • Advanced Technology: Biogreen Biotech may offer cutting-edge technology and processes that ensure high-quality compostable products.
    • R&D Support: They might provide research and development support to help businesses innovate and improve their product offerings.
  5. Economic Benefits:
    • Cost Savings: In the long run, businesses may save costs associated with waste disposal and penalties for non-compliance with environmental regulations.
    • Incentives: Governments and organizations often provide incentives for businesses that adopt sustainable practices.
  6. Corporate Social Responsibility (CSR):
    • Ethical Practices: Using compostable products aligns with CSR goals, promoting ethical practices and sustainability.
    • Community Engagement: Being a part of a sustainable initiative can enhance community relations and corporate goodwill.
  7. Product Versatility:
    • Wide Range of Applications: Compostable materials can be used in various industries, from packaging to agriculture.
    • Customization: Biogreen Biotech may offer customized solutions tailored to specific business needs.

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